Unrivalled Fuel Cell
Separators/Bipolar Plates
NISHIMURA
Fuel cells are attracting intense interest as next-generation clean energy solutions, and the sophistication of fuel cell performance (higher output), durability, and lifespan extension is vital to success in the highly competitive fuel cell vehicle (FCV) market. In this context, the key lies in the quality of the separators used inside the fuel cell. This article looks at Nishimura’s separators and bipolar plates, which have attracted attention because of their potential to enhance fuel cell performance.
PROBLEMChallenges and demand
-
Where can we find a dependable partner for fuel cell development? -
The quality of fuel cells is greatly affected by the capabilities of the separator manufacturer. -
What are the technologies for improving the performance (higher output) of fuel cells – the biggest issue in fuel cell development? -
Fuel cell development comes with high risks. A strong track record is a key consideration when choosing a partner.

Nishimura has the solutions
on all of these fronts.

BENEFITNishimura’s separators will accelerate
your development of hydrogen fuel cells.
-

The quality of a fuel cell is determined by its separator/bipolar plate.
Amid intensifying competition, what are the issues for fuel cell development?
As demand for fuel cells expands in step with the focus on carbon neutrality, manufacturers are competing intensively to develop new products. Major automobile manufacturers are stepping up their FCV development, and numerous startups are moving into the market as well. Fuel cells are also being used for an expanding range of applications other than FCV. In this business environment, manufacturers increasingly need to leverage their technology to secure a competitive advantage.
Separator/bipolar plate quality should be the first priority.
To improve fuel cell performance, it is necessary to enhance the precision of the separator/bipolar plate, which creates a pathway for supplying hydrogen and air into the generator section of the cell. However, forming complex patterns of minute grooves on thin stainless steel or titanium plates requires an outstandingly high-precision pressing process, and it is extremely difficult to pull off.
-

Fuel cell development requires years of experience.
You need a development partner with profound knowledge and technological expertise.
The fuel cell market is relatively new, and there are few companies in the world that possess the necessary expertise. As such, you need to carefully select a dependable development partner. In recent years, many fuel cell manufacturers have turned to the Japanese separator/bipolar plate manufacturer Nishimura.
Nishimura boasts 20 years of experience and knows fuel cells inside out.
With two decades of experience as a separator manufacturer, Nishimura has comprehensive knowledge about fuel cells and is widely known for its work with leading international OEMs. Nishimura gained a reputation for high-precision metal molding and pressing technology and its ability to manufacture separators from titanium, which is an especially difficult metal to process. Nishimura can also draw on its extensive experience to offer a variety of practical solutions.
-

Also a leader in the development of hydrogen electrolyzers
Electrolyzer development requires international competitiveness.
In addition to their use as power sources for FCVs, fuel cells are also in demand for other applications. The global rise in clean energy demand is driving demand for industrial applications such as hydrogen power generation and back-up power for large facilities. As a result, hydrogen production has become an urgent priority, leading many companies around the world to focus on electrolyzer development.
Yet another Nishimura advantage – hydrogen electrolyzer development technology
Because electrolyzers operate continuously over long periods, their performance is determined by the quality of the separators. Nishimura uses technology developed for fuel cells to enhance its PEM electrolyzers. That is why many manufacturers are turning to Nishimura as their electrolyzer development partner.
Please feel free to contact us for advice about separators and bipolar plates.
It is manufacturing that will also create the future. About NISHIMURA Co., Ltd.

-

To create a high performance fuel cell stack High quality separators are indispensable.
Nishimura's dies and high precision press forming achieve an accuracy of plus minus 0.01 millimeters in shape and height across the entire flow channels available in thicknesses from zero point 08 millimeters to zero point five millimeters and sizes up to 800 by 400 millimeters.
We are also capable of manufacturing large titanium separators for water electrolyzers with high precision. -

We make Paying attention to detail
Including for selecting materials and tools and adjusting machining programs.
In particular micro machining technology is the most important technology to create high precision separator dyes.
We have made it possible to align flow channel heights at the micron level, which is considered difficult to achieve with press forming.
By utilizing the expertise and know how we have developed over the years to press forming technology -

Over the years to press forming technology
We achieve precise press forming by combining rigid, high performance presses with high precision dyes packed with our proprietary technologies.
By accurately predicting the behavior of materials during press forming, we can manufacture high quality separators even with difficult to form materials.
We will contribute to developing parts for automotive electrification by accommodating hard to form products such as titanium, copper and aluminum. -

Laser beam welding technology for steel sheets
The most advanced fiber Laser machines and welding know how enable highly air tight welding with steady quality.
We can also handle other machining from start to finish such as welding for steel sheet products used for battery cells and batteries contributing to the manufacture of new products in domains. -

One stop service for quality separators
Nishimura is capable of integrated in house production from dye development and design to production from precision dye manufacturing to precision press forming, welding, specialized in joining thin sheet formed parts and strict quality control for high quality separators.
Nishimura’s integrated in house production system enables us to manufacture products that directly reflect the customer’s voice. -

Backed by its extensive knowledge of fuel cells, Nishimura can also offer ideas for further performance enhancements.
Nishimura is a leader in molding and pressing technology for separators/bipolar plates. It can precisely replicate separator/bipolar plate designs brought to it by customers and use its specialized knowledge to offer suggestions for further improvements in fuel cell performance. Nishimura can help you to succeed and thrive in the FCV market.

NISHIMURA COMPANY PROFILE
A must-read for fuel cell companies
Click here to download technical information from Nishimura.
SOLUTION
Nishimura’s Separator / Bipolar plate
will bring a difference to your business
-

Support.01 Advanced technology and dependable transactions
In the increasingly competitive fuel cell market, you need to choose your partner with care. Nishimura has a 20-year track record of successful business with international OEMs. Companies around the world choose Nishimura as their partner because of its advanced technology, and because of its unwavering commitment to honest transactions and dealing — true to the reputation of Japanese businesses.
-

Support.02 Mitsui & Co. Group has expertise in the hydrogen field.
Mitsui & Co., a Japanese global trading and investment company, has long-standing business experience in the hydrogen field, including a hydrogen energy development project in New Zealand and capital participation in a Norwegian hydrogen tank development company. Utilizing its know-how and the extensive network of Mitsui oversea offices, we are working together with Nihimura to introduce its Fuel Cell Separators in the global market.
To learn more about NISHIMURA,please feel free to contact Mitsui & Co. Plastics

